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  • Shropshire Brick and Stone UK

From Quarry to Construction: The Journey of Cast Stone

Architectural cast stone is a construction material that has been used for centuries., from window sills and copings to pier caps and porticos, it is a versatile and durable substance that can be used for an array of architectural applications.


Read this blog to learn more about the journey cast stone takes, being transformed from a raw construction material into a complete cast stone product.



Post stone


A Short History

The Romans used a form of cast stone to create elaborate architectural details such as columns, cornices, and balustrades. Later, in medieval Europe, cast stone was also used to create decorative features for churches and cathedrals.


It wasn't until the 19th century that the technology for producing architectural cast stone on a large scale was developed, leading to its widespread use in buildings across Europe and America. Today, cast stone continues to be a popular choice for architects and builders due to its versatility, durability, and easy ability to mimic the appearance of natural stone at a lower cost.


How Cast Stone Is Made

Mixing

The journey of cast stone starts with the mixing of raw construction materials, combining cement, aggregates, pigments, and water. The type and amount of materials used depend on the specific properties of the cast stone. Once the mixture is prepared, it is poured into a mould, which is designed to create the desired shape and size of the cast stone.

Curing

After pouring the mixture into the mould, the curing process begins. This process allows the mixture to harden and develop strength. The curing time depends on the type and amount of materials used. Once the cast stone has cured, it is taken out of the mould, and the finishing process begins.

Finishing

Finishing involves sanding, grinding, and polishing to give the cast stone a smooth and uniform appearance. Additionally, texture and decorative elements can be added to the surface of the cast stone to give it a unique look.

Installation

The architectural cast stone is typically installed using mortar or other adhesives, and the installation process requires skilled workers and specialized equipment. Proper installation ensures that the cast stone is secured and aligned in place. Cast stone can be used architecturally as a construction material, forming window sills, copings, pier caps, porticos, and other bespoke decorative items.


About Us

If you’re looking for a construction material for your home, architectural cast stone can make for a perfect fit. Shropshire Brick & Stone ars specialists in making bespoke cast stone projects, whether that be anything from window sills and copings, to pier caps and porticos.


Get in touch with us today, a friendly member of our team will be on hand to discuss your architectural cast stone requirements.

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